Electric Pen Drive. Compact system
for a wide range of applications.
User’s Manual
Synthes
Electric Pen
Drive System
Introduction
Operating Instructions
Product Information
Table of Contents
Indications 2
Specifications 3
Drive Unit 15
Hand Switch 17
Consoles 23
Foot Switch 32
Drilling Speed Attachments 38
Screw Insertion Attachments 41
K-Wire Attachment 42
Sawing Attachments 43
Burring Speed Attachments 48
Light Adaptor for Small Battery Drive 52
Sterilization 54
Troubleshooting 56
Set Lists 58
Cutting Tools 66
Synthes
K-wire insertion
Drilling
The Electric Pen Drive is indicated for
screw insertion, pin and wire placement,
cutting of bone and metal, drilling,
decorticating, shaping and smoothing
of bones and teeth in a wide variety of
surgical procedures, including but not
limited to general orthopaedic trauma,
foot, hand, maxillofacial, neurosurgical,
oral, otolaryngological, reconstructive,
and spine surgery.
2 Synthes Electric Pen Drive User’s Manual
Indications
Synthes 3
Specifications—System
The device complies with the following standards:
IEC 60601-1/60601-1/60601-1-2/60601-1-4
IEC 61000-6-1/61000-6-2/61000-6-3/6000-6-4
Medical Electrical Equipment
UL 60601-1
With regard to electrical shock, fire, mechanical hazards,
only in accordance with UL 60601-1 and CAN/CSA C22.2
No. 601.1
Environmental conditions
Operation Transportation
and storage
Temperature 10°–40°C –20°–50°C
50°–104°F –4°–122°F
Relative humidity 30%–75% 10%–75%
Atmospheric 500–1,060 hPA 500–1,060 hPA
pressure 0.5–1.06 bar 0.5–1.06 bar
Duty cycle
Intermittent operation X
sec on
Y
sec off
Cycles
Drill/Burr Attachments 30 30 unlimited
Reciprocating 30 60 5 cycles
Saw Attachment
Oscillating 25 60 5 cycles
Saw Attachment
Sagittal Saw Attachment 30 60 5 cycles
These recommendations for times of use for the attachments
for Electric Pen Drive have been determined under average
load with an ambient air temperature of 25°C (77°F).
Generally, electrical systems can heat up if in constant use.
For this reason, the duty cycle times listed above should be
followed to allow the Drive Unit and attachment to cool
down after constant use. If this is observed, the system will
avoid overheating and possibly harming the patient or user.
After the above indicated number of cycles, the respective
attachments must be allowed to cool down for 30 minutes.
The user is responsible for following the duty cycles indicated.
If longer periods of constant use are required, an additional
Drive Unit and/or attachment should be used.
Caution
– Carefully observe the above recommended duty cycles.
– Always use new cutting tools to prevent heating of the
system due to reduced cutting performance.
– For oral surgery, it is recommended to prevent any contact
of warm components with soft tissues as temperatures
even around 45°C may damage the lips and oral mucosa.
– Careful maintenance of the system will reduce heat
development in the Drive Unit and the attachments.
The use of the Synthes Maintenance Station (05.001.099)
is strongly recommended.
– The Electric Pen Drive should not be stored or operated in
an explosive atmosphere.
Specifications—Standard Console with Irrigation (05.001.000)
4 Synthes Electric Pen Drive User’s Manual
Additional instrument
05.001.001* Standard Console without irrigation
The standard console is also available without the pump
module.
Specifications
– Weight: 5.4 kg (12 lbs)
– Dimensions: 250 mm x 155 mm x 175 mm
(9.8 in x 6.1 in x 6.9 in)
– Operating voltage: 100 VAC–240 VAC, 50/60 Hz
– Degree of protection: IP X0
Slide control
For adjusting
maximum speed
for Drive Unit 1
ON/OFF LED
Connector
For Light Adaptor
for Small Battery
Drive
Flow rate
adjustment knob
For irrigation
Selection switch
For irrigation
Slide control
For adjusting maxi-
mum speed for
Drive Unit 2
Connector
For Drive
Unit 2
Connector
For Foot
Switch
Connector
For Drive
Unit 1
Irrigation
pump
Selection switch
For torque limiting
* Also available
Specifications—Basic Console (05.001.002)
Synthes 5
The Basic Console includes connectors for one Drive Unit,
a Foot Switch and the Light Adaptor for Small Battery Drive.
It includes speed control for the Drive Unit but does not offer
torque limiting or irrigation options.
Connector
For Drive Unit
Connector
For Light Adaptor
for Small Battery
Drive
Connector
For Foot Switch
ON/OFF LED
Specifications—Electric Pen Drive, 60,000 rpm (05.001.010)
6 Synthes Electric Pen Drive User’s Manual
Specifications
– Weight: 183 g (6.45 oz)
– Length: 130 mm (5.1 in)
– Clockwise and counterclockwise rotation
– Continuously variable speed: 0 to 60,000 rpm
– Degree of protection: IP 54
– Removable variable-speed Hand Switch controls
rotational speed
– Attachment release ring facilitates one-handed
insertion/removal of attachments
– Mode switch turns Drive Unit to off/lock ( ) for safety
during Drive Unit and/or attachment exchange, selects
clockwise ( ) or counterclockwise ( ) rotation,
and allows cable
– Locking mechanism prevents inadvertent changes to
mode switch
Important:
– Do not lay the Drive Unit on magnetic sterile covers or in
the immediate vicinity of other magnetic objects. This could
activate the Drive Unit.
– When two 60,000 rpm Drive Units are connected and the
speed is controlled with the Foot Switch, one Drive Unit
must be switched to LOCK ( ). Otherwise, neither of the
Drive Units will function for safety reasons.
– In all other cases, the first speed control device to be acti-
vated functions. As long as this device is activated, all others
are deactivated (including the Small Battery Drive).
– When a 90,000 rpm Electric Pen Drive and a 60,000 rpm
Electric Pen Drive are connected simultaneously, the
90,000 rpm Electric Pen Drive only works if the 60,000 rpm
Electric Pen Drive is set to the LOCK ( ) position on the
mode switch. Otherwise the 60,000 rpm Electric Pen
Drive works.
insertion/removal ( ).
Locking mechanism for
mode switch
Cable insertion
Forward (clockwise) Reverse (counterclockwise)
Lock (Drive Unit off)
Cable insertion/removal
Specifications—Electric Pen Drive, 90,000 rpm (05.001.011)
Synthes 7
Specifications
– Weight: 124 g (4.4 oz)
– Length: 102 mm (4 in)
– Clockwise and counterclockwise rotation
– Continuously variable speed: 0 to 90,000 rpm
– Degree of protection: IP 54
The 90,000 rpm Electric Pen Drive can only be operated with
a Foot Switch. The FWD/REV changeover must to be done with
the 2-pedal Foot Switch (05.001.017).
The cable is permanently fixed to the pen.
To use the 90,000 rpm Electric Pen Drive, you need a console
with the latest software. Those consoles are identifiable with
the following features:
Serial number:
– Higher than 00773 for the Standard Console with irrigation
(05.001.000)
– Higher than 01152 for the Standard Console without
irrigation (05.001.001)
– Higher than 0336 for the Basic Console (05.001.002)
– If a console has a lower serial number than mentioned
above, but has a round, green sticker on the bottom
plate label of the console, the console has already been
upgraded to the latest software version.
Consoles with a lower serial number and without a sticker
on the bottom plate, must be sent to Synthes customer
service for a software update, for use with the 90,000 rpm
Electric Pen Drive.
Important:
– Only the Burr Attachments are compatible with this Drive Unit.
– The Hand Switch cannot be used.
– It is not possible to use two 90,000 rpm Electric Pen Drives.
If two of them are plugged in, neither of them will work
for safety reasons.
– When a 90,000 rpm Electric Pen Drive and a 60,000 rpm
Electric Pen Drive are connected simultaneously, the
90,000 rpm Electric Pen Drive only works if the 60,000 rpm
Electric Pen Drive is set to the LOCK ( ) position on the
mode switch. Otherwise the 60,000 rpm Electric Pen
Drive works.
Positioning arrow
Safety switch
Pull-out
finger rest
Specifications—Hand Switch (05.001.012) and Foot Switches (05.001.016,
05.001.017)
Hand Switch
– May be removed without disconnecting the cable
from the Drive Unit
– Allows variable speed control of the Drive Unit
– Includes a safety switch and pull-out finger rest
8 Synthes Electric Pen Drive User’s Manual
Irrigation ON/OFF
switch
Pedal
Foot Switch (05.001.016)
– Dimensions: 220 mm x 160 mm x 150.5 mm
(8.7 in x 6.3 in x 5.9 in) bar included
– Degree of protection: IP X8
– Allows variable speed control of the Drive Unit
– Includes an irrigation ON/OFF switch
Foot Switch, 2 pedals (05.001.017)
– Dimensions: 350 mm x 210 mm x 160 mm
(13.8 in x 8.3 in x 6.3 in) bar included
– Degree of protection: IP X8
– Allows variable speed and directional control of the
Drive Unit
– Includes an irrigation ON/OFF switch
Synthes 9
Irrigation ON/OFF
switch
REV FWD
Specifications—Attachments for Electric Pen Drive
10 Synthes Electric Pen Drive User’s Manual
Drilling Attachments
The drilling speed attachments are geared to decrease the
maximum speed from 60,000 rpm to 1,800 rpm.
05.001.030 Drill Attachment, mini quick coupling
05.001.031 Drill Attachment, J-latch coupling
05.001.032 Drill Attachment, AO coupling
05.001.110 Drill Attachment, hex coupling
Function:
– Accept drill bits and burrs with mini quick, J-latch, hex,
and AO couplings
45° Drill Attachments
05.001.042 45° Drill Attachment, mini quick coupling
05.001.043 45° Drill Attachment, J-latch coupling
05.001.044 45° Drill Attachment, AO coupling
Function:
– Accept drill bits and burrs with mini quick, J-latch and
AO couplings
90° Drill Attachments
05.001.035 90° Drill Attachment, short, mini quick
coupling
05.001.036 90° Drill Attachment, long, mini quick
coupling
Functions:
– Improve visibility during operations with narrow access
– Accept drill bits and burrs with mini quick coupling
45° Drill Attachment, cannulated
05.001.120 Drill Attachment with Jacobs chuck
Speed:
– approx. 1,800 rpm
Function:
– 1.6 mm cannulation permits the use of this attachment
for drilling and reaming over K-wires (e.g. for cannulated
screws and for cup and cone technique)
45° Oscillating Drill Attachment
05.001.033 45° Oscillating Drill Attachment, mini quick
coupling
Frequency:
– 3,200 oscillations/minute
Functions:
– Accepts drill bits and burrs with mini quick coupling
– Prevents tissue and nerves from wrapping around the drill
bit or burr
Screw Insertion Attachments
05.001.028 Screw Attachment, AO coupling
05.001.029 Screw Attachment, hex coupling
05.001.034 Screw Attachment, mini quick coupling
Speed:
– 0 to 400 rpm
Function:
– Accept mini quick, hex and AO coupling screwdriver shafts
K-Wire Attachment
05.001.037 K-Wire Attachment
Speed:
– 0 to 2,700 rpm
Function:
– To insert/remove Kirschner wires 0.6 mm to 1.6 mm
(0.02 in. to 0.06 in.) in diameter, of any length
Synthes 11
Specifications—Attachments for Electric Pen Drive continued
Sawing Attachments
05.001.038 Oscillating Saw Attachment
Frequency:
– 22,000 oscillations/minute
Function:
– Accepts Synthes crescentic and mandibular saw blades
for Electric Pen Drive
05.001.039 Sagittal Saw Attachment
Frequency:
– 22,000 oscillations/minute
Function:
– Accepts Synthes sagittal saw blades for Electric Pen Drive
05.001.040 Reciprocating Saw Attachment
Frequency:
– 18,000 oscillations/minute
Function:
– Accepts Synthes reciprocating saw blades and
Synthes rasps for Electric Pen Drive
12 Synthes Electric Pen Drive User’s Manual
Synthes 13
Burring Speed Attachments
The burring speed attachments transfer the speed of the
Drive Unit, with a maximum speed of 60,000 rpm (with
05.001.010) and 90,000 rpm (with 05.001.011).
Speed:
– 0 to 60,000 rpm and 0 to 90,000 rpm
Function:
– Accept Synthes short, medium and long burrs for
Electric Pen Drive
05.001.045 Burr Attachment, short
05.001.048 Burr Attachment, short, angled
05.001.046 Burr Attachment, medium
05.001.049 Burr Attachment, medium, angled
05.001.047 Burr Attachment, long
05.001.050 Burr Attachment, long, angled
Specifications—Attachments for Electric Pen Drive continued
14 Synthes Electric Pen Drive User’s Manual
Burring Speed Attachments continued
05.001.063 Burr Attachment, XL, angled
05.001.055 Burr Attachment, XXL, angled
Light Adaptor for Small Battery Drive
05.001.108 Light Adaptor for Small Battery Drive
The Light Adaptor for Small Battery Drive allows the user to
power the Small Battery Drive through the console.
Operating Instructions—Drive Unit, 60,000 rpm (05.001.010)
Synthes 15
Connecting the cable to the Drive Unit
The Electric Pen Drive System offers various length cables
to connect the Drive Unit to the console:
Instruments
05.001.020* 2 meter cable
05.001.025* 3 meter cable
05.001.021 4 meter cable
Always slide the lock in the direction of the arrows prior to
turning the mode switch. The lock will automatically return
to the locked position.
Ensure that the mode switch is in the cable insertion/removal
( ) position.
Align the groove on the plug with the notch on the mode
switch and insert the plug. Do not force the plug into the
mode switch as this may damage the plug and/or the
Drive Unit.
Turn the mode switch into the lock ( ) position. The cable is
now firmly locked in the Drive Unit and the Drive Unit is in
the OFF mode.
To remove the cable, return the mode switch to the cable
insertion/removal ( ) position and pull gently on the plug.
* Also available
Operating Instructions—Drive Unit, 60,000 rpm (05.001.010) continued
Forward and reverse modes
The Electric Pen Drive can be used in clockwise or counter-
clockwise rotation. Changing the direction of rotation with
the mode switch will affect operations with both the Hand
Switch and the Foot Switch. Always slide the lock prior to
turning the mode switch.
For clockwise rotation, turn the mode switch to the
forward ( ) position.
For counterclockwise rotation, turn the mode switch to
the reverse ( ) position.
For safety, always turn the mode switch to the lock ( )
position while changing attachments or tools.
16 Synthes Electric Pen Drive User’s Manual
Attaching the Hand Switch to the Drive Unit
Instrument
05.001.012 Hand Switch
Position the Hand Switch on the Drive Unit by aligning the
positioning arrows on the Hand Switch and the positioning
arrows on the Drive Unit, above the guide grooves.
Press down on the Hand Switch until it clicks into place on
the Drive Unit.
Synthes 17
Operating Instructions—Drive Unit, 60,000 rpm (05.001.010) continued
Attaching the Hand Switch to the Drive Unit continued
Correct position for the Hand Switch. The Synthes logo is
in the upright position with the Hand Switch facing up
(Figure 1).
Incorrect position for the Hand Switch (Figure 2).
18 Synthes Electric Pen Drive User’s Manual
Figure 1–Correct position
Figure 2–Incorrect position
Removing the Hand Switch from the Drive Unit
To remove the Hand Switch, grasp the lever and pull it away
from the Drive Unit.
Operating the Hand Switch
For safety, slide the switch to the LOCK position during
Drive Unit and/or attachment exchange.
Synthes 19
Operating Instructions—Drive Unit, 60,000 rpm (05.001.010) continued
Operating the Hand Switch continued
To operate the Drive Unit, slide the switch to the ON position.
The speed can be continuously adjusted by depressing the
Hand Switch.
Adjusting the Hand Switch
The pull-out finger rest can be adjusted by sliding it in and
out of the Hand Switch.
20 Synthes Electric Pen Drive User’s Manual
Operating Instructions—Drive Units (05.001.010 and 05.001.011)
Inserting attachments on the Drive Unit
Important: To prevent injuries, the mode switch on the
Drive Unit or the ON/LOCK switch on the Hand Switch
should be in the LOCK position when inserting or removing
attachments or instruments.
The attachments can be inserted in 8 different positions,
in 45° increments.
Turn the release ring clockwise until it locks in the open
position. The release ring will protrude slightly from the
main body of the Drive Unit.
Insert the attachment into the coupling, aligning the
positioning pins of the attachment with the grooves on
the release ring.
Press the attachment lightly against the Drive Unit; the
release ring will lock automatically. Pull lightly on the
attachment to confirm that it is secure.
Note: If the release ring closes before the attachment is fully
inserted, align the positioning pins of the attachment with
the grooves on the release ring and turn the attachment
clockwise while applying slight pressure against the Drive
Unit until the attachment engages. Pull lightly on the
attachment to confirm that it is secure.
Synthes 21
Operating Instructions—Drive Units (05.001.010 and 05.001.011) continued
Removing attachments from the Drive Unit
While holding the Drive Unit with the attachment facing
up, turn the release ring clockwise until it locks in the
open position (Figure 1).
Remove the attachment. The release ring should stay in
the open position, ready for the next attachment (Figure 2).
22 Synthes Electric Pen Drive User’s Manual
Figure 1
Figure 2
Operating Instructions—Standard Consoles (05.001.000 and 05.001.001)
and Basic Console (05.001.002)
Setup
Confirm that the power switch is in the OFF (o) position.
Connect the console to a power outlet using the supplied
electrical cord (Figure 1).
Turn on the console by setting the power switch to the
ON (I) position (Figure 2).
The LED marked ( ) on the front of the console will illuminate,
indicating that the console is under power (Figure 3). Refer
to the troubleshooting guide at the end of this manual if the
LED does not illuminate, or flashes.
Synthes 23
Figure 1
Figure 2
Figure 3
Operating Instructions—Standard Consoles (05.001.000 and 05.001.001)
and Basic Console (05.001.002)
continued
Connecting cables to the console
To connect cables to the console, align the red dot on the
plug with the red dot on the connector and push the plug
into the connector. Note that the plugs are specific to the
device being connected. Do not force the plug into the
connector as this may damage the plug and/or the console.
(Figure 1).
To remove the cable, retract the release sleeve on the plug
and pull back (Figure 2).
24 Synthes Electric Pen Drive User’s Manual
Figure 1
Figure 2
The connectors are used to connect these devices:
Light Adaptor for Small Battery Drive
Pen 1 Electric Pen Drive
Pen 2 Electric Pen Drive
(not available on the Basic Console)
Foot Switch
Attention: To ensure adequate ventilation and prevent
overheating, do not place consoles directly against a wall.
Maintain a distance of at least 3 cm (1.2 in). Place consoles
on smooth surfaces only. Do not lay textiles or objects under
the console. These can interfere with ventilation. Do not
pull on the cable! Always remove the cable by retracting the
release sleeve.
Synthes 25
Operating Instructions—Standard Consoles (05.001.000 and 05.001.001)
and Basic Console (05.001.002)
continued
26 Synthes Electric Pen Drive User’s Manual
Standard Console
Basic Console
Slide control
For adjusting
maximum speed
for Drive Unit 1
Slide control
For adjusting
maximum speed
for Drive Unit 2
Slide control
Adjustment of the maximum speed for Drive Unit 1
and Drive Unit 2.
The maximum speed will vary depending on the attachment
(see Specifications, pages 10–14). In addition to controlling
the speed with the variable-speed-control Hand Switch or
Foot Switch, the maximum speed can be reduced in 25%
increments using the slide control. When using the high-
speed burring attachments, the slide control should be set
to the maximum speed recommended by Synthes for each
burr. A letter code on each burr indicates the maximum
recommended speed. Foil stickers provided with the console
can be applied as a reference.
Markings for maximum speed
Marking Console Setting Console Setting
Code on Burr (60,000 rpm (90,000 rpm
Drive Unit) Drive Unit)
A 100% 100%
B 100% 75%
C 75% 50%
D 50% 25%
E 25% 25%
Operating Instructions—Standard Consoles (05.001.000 and 05.001.001)
Torque limiting function
The Electric Pen Drive System allows the surgeon to implant
and tighten screws under power. This function is particularly
helpful when using the Synthes locking compression plate
(LCP) systems, which require the screws to be locked into the
plate with a specific torque.
Synthes 27
Torque calibration
Instruments
05.001.028 Screw Attachment, AO coupling
05.001.029 Screw Attachment, hex coupling
05.001.034 Screw Attachment, mini quick coupling
05.001.060* 0.4 Nm Torque Calibration Unit
05.001.061* 0.8 Nm Torque Calibration Unit
Connect the Drive Unit with a cable to connection (2)
(Figure 1).
Attach the Screw Attachment to the Drive Unit (Figure 2).
* Also available
Figure 1
Figure 2
Operating Instructions—Standard Consoles (05.001.000 and 05.001.001)
continued
Torque calibration continued
Insert the Screw Attachment into the torque calibration unit
(Figure 3).
Set the Torque Limiting Switch to the calibration position
(Figure 4).
Press the Foot or Hand Switch to start the calibration process.
Do not release the switch until the process has been
completed and the Drive Unit stops. The Drive Unit can
now be removed from the torque calibration unit (Figure 5).
28 Synthes Electric Pen Drive User’s Manual
Figure 3
Figure 4
Figure 5
Set the Torque Limiting Switch to ON. The LED will light,
showing that the calibration has been successfully carried
out and that the system is ready.
Using torque limiting function
Insert an appropriate screwdriver blade in the screw
attachment and pick up the desired screw.
Synthes 29
Operating Instructions—Standard Consoles (05.001.000 and 05.001.001) continued
Using torque limiting function continued
Position the screw and fully depress the Foot or Hand Switch.
The speed will automatically increase progressively to help
guide the screw. When locking the head of the screw into
the plate, the Electric Pen Drive limits the torque to the
previously calibrated value and stops automatically.
Do not release the Foot or Hand Switch until the screw
is locked and the Drive Unit has stopped automatically
(Figure 1).
To then work without torque limitation, set the Torque
Limiting Switch to OFF. The calibrated value is stored and will
be reactivated when the Torque Limiting Switch is returned
to the ON position. The LED will light, indicating that the
system is ready.
To set a different torque limit, return the Torque Limiting
Switch to CAL and repeat the calibration steps described
previously.
The calibrated torque limit is stored until the calibration
is set to a new value, the Drive Unit is disconnected from
connection 2, or the console is switched off (Figure 2).
Attention: The torque must be recalibrated before each
operation. Do not release the calibration unit during the
calibration process. If the LED for torque limiting flashes,
consult the troubleshooting section on page 64.
30 Synthes Electric Pen Drive User’s Manual
Figure 1
Figure 2
Irrigation (OFF)
Operating Instructions—Standard Console with Irrigation (05.001.000)
Irrigation
The Electric Pen Drive Standard Console with irrigation fea-
tures an integrated irrigation system. Irrigation provides cool-
ing of the cutting tools, to prevent necrosis due to excessive
heat. Irrigation can be used with either Drive Unit 1 or Drive
Unit 2.
When the irrigation switch is in the OFF position, the irrigation
pump will not activate.
When the irrigation switch is in the CON position, a constant
quantity of irrigation fluid will be supplied to Drive Unit 1 or
Drive Unit 2. This constant flow rate can be adjusted between
10 and 100 ml/min. (0.34 to 3.4 oz/min.) using the flow rate
adjustment knob.
When the irrigation switch is in the VAR position, the quan-
tity of irrigation fluid supplied to Drive Unit 1 or Drive Unit 2
will be directly proportional to the speed of the drill; the
faster the drill, the higher the irrigation flow. The maximum
flow rate can be set between 10 ml/min. and 100 ml/min.
(0.34 to 3.4 oz/min.) using the flow rate adjustment knob.
Synthes 31
Constant irrigation (CON)
Variable irrigation (VAR)
Operating Instructions—Standard Console with Irrigation (05.001.000) continued
Using the Foot Switch with irrigation
Instruments
05.001.016 Foot Switch, 1 pedal
05.001.017 Foot Switch, 2 pedals
Briefly pressing the irrigation switch turns the irrigation
ON or OFF. In the ON position, the setting defaults to the
irrigation setting selected on the console.
Continuously pressing the irrigation switch will activate
the irrigation pump without activating the Drive Unit. The
flow of irrigation is controlled by the flow rate adjustment
knob on the console and can be adjusted between 10 and
100 ml/min. (0.34 to 3.4 oz/min.).
32 Synthes Electric Pen Drive User’s Manual
Setting up irrigation
Instruments
05.001.069.01S* Irrigation Tubing Set, single pack, sterile
05.001.069.05S* Irrigation Tubing Set, sterile (5/pkg.)
The Synthes Irrigation Tubing Set for Electric Pen Drive
should be used whenever irrigation is required to prevent
necrosis due to excessive heating. The Irrigation Tubing Set
requires the use of irrigation nozzles.
Remove the sterile irrigation tubing from the sterile package
(Figure 1).
For all attachments except the Sagittal Saw Attachment,
secure the irrigation nozzle on the attachment by pushing
the irrigation nozzle over the attachment from the front
(Figure 2).
Synthes 33
* Also available
Figure 1
Figure 2
Operating Instructions—Standard Console with Irrigation (05.001.000) continued
Setting up irrigation continued
For the Sagittal Saw Attachment, push the irrigation nozzle
from the coupling end of the attachment before attaching
the attachment to the Drive Unit (Figure 3).
Secure the end of the irrigation tubing onto the irrigation
nozzle (Figure 4).
34 Synthes Electric Pen Drive User’s Manual
Figure 3
Figure 4
Attach the irrigation tubing to the cable using the provided
clips (Figure 5).
Open the access lid of the irrigation pump by turning it
in the direction of the arrow (Figure 6).
Synthes 35
Figure 5
Figure 6
Operating Instructions—Standard Console with Irrigation (05.001.000) continued
Setting up irrigation continued
Insert the tubing into the pump in accordance with the
markings (Figure 7).
Close the access lid of the irrigation pump (Figure 8).
36 Synthes Electric Pen Drive User’s Manual
Figure 7
Figure 8
Remove the protective cap from the cannula and connect
the cannula to the irrigation bag, taking care not to contact
the connection spike.
Synthes 37
Operating Instructions—Drilling Speed Attachments
Inserting an instrument
Instruments
05.001.030 Drill Attachment, mini quick coupling
05.001.031 Drill Attachment, J-latch coupling
05.001.032 Drill Attachment, AO coupling
05.001.033 45° Oscillating Drill Attachment, mini quick
coupling
05.001.042 45° Drill Attachment, mini quick coupling
05.001.043 45° Drill Attachment, J-latch coupling
05.001.044 45° Drill Attachment, AO coupling
05.001.110 Drill Attachment, hex coupling
For operating instructions to insert attachments in the Drive
Unit, please refer to the operating instructions for the Drive
Unit on page 21.
Important: To prevent injuries, the mode switch on the
Drive Unit or the ON/LOCK switch on the Hand Switch
should be in the LOCK position when inserting or removing
attachments or instruments.
Pull back the collar of the attachment and insert the
instrument, turning it slightly to align the keyway.
Release the collar of the attachment and pull lightly on
the instrument to confirm that it is secure.
38 Synthes Electric Pen Drive User’s Manual
Removing an instrument
Pull back the collar of the attachment and remove the
instrument.
Inserting an instrument in 90° Drill Attachment
Instruments
05.001.035 90° Drill Attachment, short, mini quick
coupling
05.001.036 90° Drill Attachment, long, mini quick
coupling
Move the locking lever of the attachment to the side as
indicated by the arrow on the attachment.
Important: To prevent injuries, the mode switch on the
Drive Unit or the ON/LOCK switch on the Hand Switch
should be in the LOCK position when inserting or removing
attachments or instruments.
Synthes 39
Operating Instructions—Drilling Speed Attachments continued
Inserting an instrument in 90° Drill Attachment continued
Insert the instrument, turning it slightly to align the keyway
(Figure 1).
Lock the instrument in place by pushing the locking lever
back. Pull lightly on the instrument to confirm that it is
secure (Figure 2).
40 Synthes Electric Pen Drive User’s Manual
Removing an instrument
Move the locking lever of the attachment to the side as
indicated by the arrow on the attachment and remove
the instrument.
Figure 1
Figure 2
Operating Instructions—Screw Insertion Attachments
Inserting an instrument
Instruments
05.001.028 Screw Attachment, AO coupling
05.001.029 Screw Attachment, hex coupling
05.001.034 Screw Attachment, mini quick coupling
Pull back the collar of the attachment and insert the
instrument, turning it slightly to align the keyway.
Release the collar of the attachment and pull lightly on the
instrument to confirm that it is secure.
Important: To prevent injuries, the mode switch on the
Drive Unit or the ON/LOCK switch on the Hand Switch
should be in the LOCK position when inserting or removing
attachments or instruments.
Removing an instrument
Pull back the collar of the attachment and remove the
instrument.
Synthes 41
42 Synthes Electric Pen Drive User’s Manual
Operating Instructions—K-Wire Attachment
Inserting a K-wire
Instrument
05.001.037 K-Wire Attachment
Press the tensioning lever and insert a Kirschner wire into
the attachment. The tensioning lever can be rotated 300°
for surgeon preference.
Release the tensioning lever to grip the wire. The wire
can now be inserted into the bone.
Important: To prevent injuries, the mode switch on the
Drive Unit or the ON/LOCK switch on the Hand Switch
should be in the LOCK position when inserting or removing
attachments or instruments.
Repositioning or removing a K-wire
To reposition the wire in the attachment, press the tensioning
lever and pull back the unit along the Kirschner wire. Release
the tensioning lever once the wire is repositioned.
Operating Instructions—Sawing Attachments
Synthes 43
Inserting a saw blade or rasp
Instruments
05.001.040 Reciprocating Saw Attachment
05.001.074 Handhold for Tool Change
Reciprocating saw blades are shown on page 74.
The variable speed on the Electric Pen Drive allows control
of the cutting frequency from 0 to 18,000 osc/minute. The
Reciprocating Saw Attachment is designed for Synthes
reciprocating saw blades and rasps. Ensure the Drive Unit
is running prior to contacting the bone.
Synthes recommends using a new saw blade for each surgery,
as used saw blades may increase the risk of necrosis and
increase the cutting time. All reciprocating saw blades are
sold sterile.
Important: To prevent injuries, the mode switch on the
Drive Unit or the ON/LOCK switch on the Hand Switch
should be in the LOCK position when inserting or removing
attachments or instruments.
Turn the release ring on the attachment clockwise until it
locks in place.
Insert a saw blade or rasp into the coupling, turning it
slightly to align the keyway. The instrument will automatically
lock in place. Pull lightly on the instrument to confirm that
it is secure.
Removing a saw blade or rasp
Turn the release ring of the attachment clockwise until it
locks in place. Remove the instrument.
Attention: Saw blades cannot be resharpened. Use only
Synthes saw blades. The use of other saw blades voids the
device warranty. For easier exchange of cutting tools, the
attachment should be attached to the Drive Unit, or the
Handhold for Tool Change should be used.
Operating Instructions—Sawing Attachments continued
44 Synthes Electric Pen Drive User’s Manual
Inserting a saw blade in Sagittal Saw Attachment
Instruments
05.001.039 Sagittal Saw Attachment
05.001.074 Handhold for Tool Change
Sagittal saw blades are shown on page 72.
The variable speed on the Electric Pen Drive allows control of
the cutting frequency from 0 to 22,000 osc/min. Ensure the
Drive Unit is running prior to contacting the bone. Optimal
cutting performance is achieved by gently moving back and
forth in the plane of the saw blade. Imprecise cuts indicate a
worn-out saw blade, excessive pressure, or jamming of the
saw blade.
Synthes recommends using a new saw blade for each surgery,
as used saw blades may increase the risk of necrosis and
increase the cutting time. All sagittal saw blades are sold
sterile.
Important: To prevent injuries, the mode switch on the
Drive Unit or the ON/LOCK switch on the Hand Switch should
be in the LOCK position when inserting or removing attach-
ments or instruments.
Press the clamping button on the attachment.
Insert a sagittal saw blade into the saw blade coupling and
move it into the desired position (variable in 45° increments).
Release the clamping button. Pull lightly on the saw blade
to confirm that it is secure.
Synthes 45
Removing a saw blade
Press the clamping button on the attachment, lift the saw
blade and remove it.
Attention: Saw blades cannot be resharpened. Use only
Synthes saw blades. The use of other saw blades voids the
device warranty. For easier exchange of cutting tools, the
attachment should be attached to the Drive Unit or the
Handhold for Tool Change should be used.
Operating Instructions—Sawing Attachments continued
46 Synthes Electric Pen Drive User’s Manual
Inserting a saw blade in Oscillating Saw attachment
Instruments
05.001.038 Oscillating Saw Attachment
05.001.074 Handhold for Tool Change
Oscillating and intraoral saw blades are shown on page 73.
The variable speed on the Electric Pen Drive allows control
of the cutting frequency from 0 to 22,000 osc/ min. The
Oscillating Saw Attachment is designed for crescentic and
mandibular saw blades. Ensure the Drive Unit is running prior
to contacting the bone.
Synthes recommends using a new saw blade for each
surgery, as used saw blades may increase the risk of necrosis
and increase the cutting time. All oscillating and intraoral
saw blades are sold sterile.
Important: To prevent injuries, the mode switch on the
Drive Unit or the ON/LOCK switch on the Hand Switch
should be in the LOCK position when inserting or removing
attachments or instruments.
Pull back the collar of the attachment.
Insert a saw blade into the saw blade coupling and move
it into the desired position.
Release the collar. Pull lightly on the saw blade to confirm
that it is secure.
Synthes 47
Attaching and removing the Guide for Kirschner Wires
Instrument
05.001.121 Guide for K-Wires
Secure the optional Guide for Kirschner Wires on the
Oscillating Saw Attachment by pushing the guide as far
as possible over the attachment from the front. Attach
the attachment on the Drive Unit.
Removing a saw blade
Pull back on the collar of the attachment, and remove the
saw blade.
Attention: Saw blades cannot be resharpened. Use only
Synthes saw blades. The use of other saw blades voids the
device warranty. For easier exchange of cutting tools, the
attachment should be attached to the Drive Unit, or the
Handhold for Tool Change should be used.
Operating Instructions—Burring Speed Attachments
For operating instructions to insert attachments in the Drive
Unit, refer to page 21.
Synthes recommends using a new burr for each surgery, as
used burrs may increase the risk of necrosis and increase the
cutting time. All burrs are sold sterile.
Important: To prevent injuries, the mode switch on the
Drive Unit or the ON/LOCK switch on the Hand Switch
should be in the LOCK position when inserting or removing
attachments or instruments.
Burrs should only be used with the attachment for which
they were intended. The S,M and L markings on the burr
and attachments should be matched. Use only Synthes burrs.
The use of other cutting tools voids the device warranty.
Attention: Burrs must be cooled with irrigation liquid to
prevent necrosis. The integrated irrigation pump and tubing
or manual irrigation should be used. For easier exchange
of cutting tools, the attachment should be connected to the
Drive Unit or the Handhold for Tool Change should be used.
Synthes recommends wearing protective goggles when
working with burrs.
Inserting a burr
Instruments
05.001.045 Burr Attachment, short
05.001.046 Burr Attachment, medium
05.001.047 Burr Attachment, long
05.001.048 Burr Attachment, short, angled
05.001.049 Burr Attachment, medium, angled
05.001.050 Burr Attachment, long, angled
05.001.055* Burr Attachment, XXL, angled
05.001.063* Burr Attachment, XL, angled
05.001.074 Handhold for Tool Change
Burrs are shown on pages 66–71.
48 Synthes Electric Pen Drive User’s Manual
* Also available
Synthes 49
Attach the burring attachment to the Drive Unit or insert it
in the Handhold for Tool Change (Figure 1).
Turn the release ring of the burring attachment to the
UNLOCK position (Figure 2).
Figure 1
Figure 2
Operating Instructions—Burring Speed Attachments continued
Inserting a burr continued
Insert the burr as far as possible, turning it slightly to align
the keyway. The burr is fully inserted when the S, M or L
mark on the burr shank is no longer visible (Figure 3).
Turn the release ring of the attachment to the LOCK position
and pull lightly on the instrument to confirm that it is secure
(Figure 4).
50 Synthes Electric Pen Drive User’s Manual
Figure 3
Figure 4
Synthes 51
Incorrect
Correct
Correct and incorrect insertion of the burr.
Removing a burr
Turn the release ring of the Burr Attachment to the
UNLOCK position. Remove the burr.
Operating Instruction—Light Adaptor for Small Battery Drive
Inserting Light Adaptor into Small Battery Drive
Instruments
05.001.108 Light Adaptor for Small Battery Drive
532.010* Small Battery Drive
The Light Adaptor for Small Battery Drive allows the user to
power the Drive Unit with the Electric Pen Drive Console.
Insert the adaptor into the Drive Unit, confirming the
contacts on the adaptor align with the contacts in the
recess of the Drive Unit. Press firmly to ensure the adaptor
is engaged correctly, and check by pulling lightly downward
on the adaptor. For safety, the adaptor can be inserted fully
only when in the correct orientation.
Removing Light Adaptor for Small Battery Drive
Press both release buttons simultaneously on the Drive Unit
to remove the Light Adaptor.
52 Synthes Electric Pen Drive User’s Manual
*Also available
Connecting Light Adaptor for Small Battery Drive
to console
To connect the adaptor cable to the console, align the
red dot on the plug with the red dot on the connector for
the Small Battery Drive ( ) and push the plug into the
connector. Do not force the plug into the connector as
this may damage the plug and/or the console.
To remove the cable, retract the release sleeve on the plug
and pull back.
Synthes 53
Sterilization
Electric Pen Drive
Caution:
Do not sterilize the consoles! Consoles will no longer function!
Do not sterilize the Foot Switch! Foot Switch will no longer
function!
Disassemble the Seal Nipple for Cable from the ends of the
cable before sterilization!
Important:
All items must be cleaned and lubricated before sterilization.
Please refer to the Maintenance and Cleaning Chart for
cleaning and lubrication instructions.
The Electric Pen Drive Set should be steam sterilized
in the Graphic Case (690.580) in accordance with the
following guidelines:
– Ensure all accessories, attachments and cables are disas-
sembled from the Drive Unit.
– All items must be cleaned before sterilization
– Position the components in the correct orientation in the
Graphic Case.
– Ensure the Graphic Case is used to sterilize the set by the
following parameters.
54 Synthes Electric Pen Drive User’s Manual
Synthes 55
These parameters are validated to sterilize only these devices.
The autoclave manufacturer’s operating instructions and
recommended guidelines for maximum sterilization load
should be followed. The autoclave must be properly installed,
maintained, and calibrated. Only legally marketed, FDA
cleared sterilization wrap/pouches should be used by the
end-user for packaging terminally sterilized devices.
* Synthes recommends a minimum dry time of 20 minutes
for this device when sterilized using the recommended pa-
rameters. However, because dry time can be influenced by
various factors such as autoclave performance, sterilization
load, sterilization wrap/package materials, steam quality,
varying cool-down time, and environmental conditions,
adequate drying of this device should be verified by visual
inspection.
Important:
Times represent exposure times only, and not total cycle times.
Do not accelerate the cooling process. A thermal overload
circuit prevents operation of the Drive Unit when hot. This
safety feature requires the unit to have cooled sufficiently
following sterilization before use. This also switches the unit
off if it begins to overheat during operation. The unit becomes
operational when it has cooled sufficiently.
Hot air, ethylene oxide, plasma and formaldehyde sterilization
are not recommended.
Minimum Minimum Minimum
Method Cycle Temperature Exposure Time Dry Time
Steam Prevacuum 132°C 4 minutes 20 minutes*
(Wrapped) (270°F)
Troubleshooting
56 Synthes Electric Pen Drive User’s Manual
Problem Possible Causes Remedy
Drive Unit does not start up.
Console is not switched on or connected.
Drive Unit is not connected to console.
Mode switch on Drive Unit is set to
LOCK position.
Release sleeve for burr on Burr
Attachment set to UNLOCK position.
Two Drive Units and one Foot Switch
are connected and mode switches of
both Drive Units are set to FWD/REV.
Machine has not cooled down suffi-
ciently following sterilization (thermal
overload protection is activated).
Hand Switch turned by 180°.
Safety switch on Hand Switch is in
LOCK position.
Connect and/or switch on console.
Connect Drive Unit to console.
Set mode switch to FWD or REV
position.
Set release sleeve on Burr Attachment
to LOCK position.
With Foot Switch connected, mode
switch of one Drive Unit must be
switched to LOCK.
Wait until machine has cooled down.
Turn Hand Switch by 180° and fit as
described in the Hand Switch section
on page 17.
Set safety switch to ON position.
System suddenly stops.
System is overheated
(thermal overload protection is activated).
Wait until system has cooled down.
Attachments cannot be coupled
to unit.
Attachment coupling is blocked by
deposits.
Remove solid objects with a pair of
tweezers.
Attention: When removing objects,
set unit to off (LOCK).
Cutting tool (saw blade, drill bit,
burr, etc.) cannot be coupled or
can only be coupled with difficulty.
Shaft geometry of cutting tool
damaged.
Replace cutting tool or send to the
Synthes Service Department.
Bones and cutting tool heat up
during working process.
Cutting edges of cutting tool are dull.
Replace cutting tool.
Problem Possible Causes Remedy
Irrigation fluid does not flow to
Drive Unit when pump is operating
Irrigation tube inserted in wrong
direction.
I
nsert irrigation tube as described on
page 33.
Hand Switch does not function.
Hand Switch has been dropped on floor.
Magnet is demagnetized.
Send Hand Switch to the Synthes
Service Department.
LED ( ) on console flashes.
Console defective.
Send console to the Synthes Service
Department.
LED for torque limiting ON is flashing,
when selection switch for torque
limiting is set to CAL and Drive Unit
is plugged into connector 2.
Drive Unit is not set to ( )
.
Calibration cannot be repeated.
For calibration, set Drive Unit to ( )
position.
Set the selection switch to OFF and
then follow the instructions on page 27.
Drive Unit is plugged
into connector 2, switch for
torque limiting is in the ON position
and LED for torque limiting is flashing.
If the suggested solutions are
unsuccessful, please contact the
Synthes Service Department at
1 (800) 288-6698.
Synthes recommends an annual
preventive maintenance service
by qualified Synthes personnel.
Torque is not calibrated correctly.
Calibrate torque as described on
page 27.
Torque calibration has failed.
Calibration unit is out of calibration.
Repeat calibration.
Send calibration unit to the Synthes
Service Department for recalibration.
Synthes 57
Electric Pen Drive Set (01.001.580)
Graphic Case
690.580 Graphic Case, for Electric Pen Drive
Instruments
05.001.000 Standard Console with irrigation
05.001.010 Drive Unit, 60,000 rpm
05.001.012 Hand Switch
05.001.016 Foot Switch, 1 pedal
05.001.021 Cable, Drive Unit to Console, 4 m
05.001.022 Cable, Foot Switch to Console
05.001.027 Seal Nipple for Cables
05.001.028 Screw Attachment, AO coupling
05.001.029 Screw Attachment, hex coupling
Drill Attachments
05.001.030 Mini quick coupling
05.001.031 J-latch coupling
05.001.032 AO coupling
05.001.033 45° Oscillating Drill Attachment, mini quick
coupling
05.001.034 Screw Attachment, mini quick coupling
05.001.035 90° Drill Attachment, short, mini quick coupling
05.001.036 90° Drill Attachment, long, mini quick coupling
05.001.037 K-Wire Attachment
Saw Attachments
05.001.038 Oscillating
05.001.039 Sagittal
05.001.040 Reciprocating
45° Drill Attachments
05.001.042 Mini quick coupling
05.001.043 J-latch coupling
05.001.044 AO coupling
58 Synthes Electric Pen Drive User’s Manual
Synthes 59
Instruments continued
Burr Attachments
05.001.045 Short
05.001.046 Medium
05.001.047 Long
05.001.048 Short, angled
05.001.049 Medium, angled
05.001.050 Long, angled
Irrigation Nozzles
05.001.066 Short
05.001.067 Medium
05.001.068 Long
05.001.070 For Sagittal Saw Attachment
05.001.071 For Reciprocating Saw Attachment
05.001.111 For Hex Drilling Attachment
05.001.074 Handhold for Tool Change for Attachments
05.001.099 Maintenance Station
05.001.104 Pheumatic Connection, DISS coupling for 05.001.099
05.001.105 Pheumatic Connection, Schrader coupling for 05.01.099
05.001.108 Light Adaptor for Small Battery Drive
05.001.110 Drill Attachment, hex coupling
05.001.120 Drill Attachment, with Jacobs chuck
05.001.121 Guide for K-wires for Oscillating Saw Attachment
Electric Pen Drive Hand and Foot Set (01.001.581)
Graphic Case
690.580 Graphic Case, for Electric Pen Drive
Instruments
05.001.000 Standard Console with irrigation
05.001.010 Drive Unit, 60,000 rpm
05.001.012 Hand Switch
05.001.016 Foot Switch, 1 pedal
05.001.021 Cable, Drive Unit to Console, 4 m
05.001.022 Cable, Foot Switch to Console
05.001.027 Seal Nipple for Cables
05.001.028 Screw Attachment, AO coupling
Drill Attachments
05.001.030 Mini quick coupling
05.001.031 J-latch coupling
05.001.032 AO coupling
05.001.034 Screw Attachment, mini quick
coupling
05.001.037 K-Wire Attachment
Saw Attachments
05.001.038 Oscillating
05.001.039 Sagittal
05.001.040 Reciprocating
Burr Attachments
05.001.045 Short
05.001.046 Medium
05.001.074 Handhold for Tool Change for Attachments
05.001.099 Maintenance Station
60 Synthes Electric Pen Drive User’s Manual
Note: All parts are also available to CMF customers.
Add .98 to part number when ordering.
Electric Pen Drive Craniomaxillofacial Set (01.001.582)
Graphic Case
690.580.98 Graphic Case, for Electric Pen Drive
Instruments
05.001.000.98 Standard Console with irrigation
05.001.010.98 Drive Unit, 60,000 rpm
05.001.012.98 Hand Switch
05.001.016.98 Foot Switch, 1 pedal
05.001.021.98 Cable, Drive Unit to Console, 4 m
05.001.022.98 Cable, Foot Switch to Console
05.001.027.98 Seal Nipple for Cables
05.001.028.98 Screw Attachment, AO coupling
05.001.029.98 Screw Attachment, hex coupling
Drill Attachments
05.001.030.98 Mini quick coupling
05.001.031.98 J-latch coupling
05.001.032.98 AO coupling
05.001.033.98 45° Oscillating Drill Attachment, mini quick coupling
05.001.034.98 Screw Attachment, mini quick coupling
05.001.035.98 90° Drill Attachment, short, mini quick coupling
05.001.036.98 90° Drill Attachment, long, mini quick coupling
05.001.037.98 K-Wire Attachment
Saw Attachments
05.001.038.98 Oscillating
05.001.039.98 Sagittal
05.001.040.98 Reciprocating
Burr Attachments
05.001.046.98 Medium
05.001.047.98 Long
05.001.049.98 Medium, angled
05.001.050.98 Long, angled
05.001.074.98 Handhold for Tool Change for Attachments
05.001.099.98 Maintenance Station
05.001.110.98 Drill Attachment, hex coupling
Also Available
01.001.580.98 Electric Pen Drive Set
(same contents as set 01.001.580)
Synthes 61
90,000 rpm Electric Pen Drive Set (01.001.593)
Graphic Case and Insert Tray
690.594 Insert Tray for 90,000 RPM Pen
690.596 Single Level Modular Graphic Case
Instruments
05.001.000 Standard Console with irrigation,
for Electric Pen Drive
05.001.011 Electric Pen Drive, 90,000 RPM
05.001.017 Foot Switch, 2 pedals, for Electric Pen Drive
62 Synthes Electric Pen Drive User’s Manual
Note: All parts are also available to CMF customers.
Add .98 to part number when ordering.
60,000 rpm Electric Pen Drive Set–Also Available
Synthes 63
Note: All parts are also available to CMF customers.
Add .98 to part number when ordering.
Instruments
05.001.027 Seal Nipple for Cables, for Electric Pen
Drive
05.001.020 Cable, Drive Unit to Console, 2 m
05.001.025 Cable, Drive Unit to Console, 3 m
05.001.060 0.4 Nm Torque Calibration Unit
05.001.061 0.8 Nm Torque Calibration Unit
60,000 rpm and 90,000 rpm Electric Pen Drive Set–Also Available
64 Synthes Electric Pen Drive User’s Manual
Instruments
05.001.001 Standard Console without irrigation
05.001.002 Basic Console
05.001.026 Cable, Foot Switch to Foot Switch, 2 m
Burr Attachments, for Electric Pen Drive
05.001.045 S
05.001.046 M
05.001.047 L
05.001.048 S, angled
05.001.049 M, angled
05.001.050 L, angled
05.001.063 XL, 20°
05.001.055 XXL, 20°
Irrigation Nozzles, for Electric Pen Drive
05.001.066 Short, for 05.001.045 and 05.001.048
05.001.067 Medium, for 05.001.046 and 05.001.049
05.001.068 Long, for 05.001.047 and 05.001.050
05.001.065 for 05.001.063
05.001.069.01S Irrigation Tubing Set, single pack, sterile
05.001.069.05S Irrigation Tubing Set, 5 pack, sterile
05.001.075 Cleaning Brush for K-wire Attachments
05.001.094 Maintenance Kit for Maintenance Station
05.001.095 Oil Dispenser with Synthes oil, 50 ml
05.001.098 Maintenance Spray
05.001.101 Adaptor for Maintenance Spray, for Drive
Unit
05.001.102 Adaptor for Maintenance Spray, for
Attachments
05.001.104 Pneumatic Connection, DISS coupling,
for Maintenance Station 05.001.099
05.001.105 Pneumatic Connection, Schrader coupling,
for Maintenance Station 05.001.099
05.001.122 Irrigation Nozzle, Extra long
Note: All parts are also available to CMF customers.
Add .98 to part number when ordering.
Graphic Cases
690.586 Three Level Modular Graphic Case
(includes lid)
690.596 Single Level Modular Graphic Case
(includes lid)
690.597 Two Level Modular Graphic Case
(includes lid)
Graphic Case Accessories and Replacement Parts
306.763 Label Sheet for Electric Pen Drive Module
68.000.007 Support for Cutting Tools
690.578 Module Insert, 4 Compartments
(includes dividers and screws)
690.578.04 Divider Kit for Module Insert
(for extra divider inserts and screws)
690.579 Module Insert, 2 Compartments
(includes dividers and screws)
690.581 Lid, for Graphic Case
690.582 Attachment Rack, for Graphic Case
690.585 Graphic Case Base
690.587 Insert Tray for 60,000 rpm Drive Unit
690.588 Attachment Tray Assembly
690.589 Lid for Modular Graphic Case
690.594 Insert Tray for 90,000 rpm Drive Unit
Extended Warranty and Service Programs
W1.01.001.581 One-year Extended Warranty and Annual
Service Program for Electric Pen Drive Set,
Trauma (for 01.001.580 and 01.001.581)
W3.01.001.581 Three-year Extended Warranty and Annual
Service Program for Electric Pen Drive Set,
Trauma (for 01.001.580 and 01.001.581)
W1.01.001.582 One-year Extended Warranty and Annual
Service Program for Electric Pen Drive Set,
Craniomaxillofacial (for 01.001.580.98
and 01.001.582)
W3.01.001.582 Three-year Extended Warranty and Annual
Service Program for Electric Pen Drive Set,
Craniomaxillofacial (for 01.001.580.98
and 01.001.582)
Synthes 65
Note: All parts are also available to CMF customers.
Add .98 to part number when ordering.
Cutting Tools
66 Synthes Electric Pen Drive User’s Manual
Burrs for burring speed attachments
For use with the following burr attachments:
05.001.045 Short
05.001.046 Medium
05.001.047 Long
05.001.048 Short, angled
05.001.049 Medium, angled
05.001.050 Long, angled
05.001.055 XXL, angled*
05.001.063 XL, angled*
05.001.074 Handhold for Tool Change for Attachments
The burrs with an EPD coupling are available short, medium
and long. Refer to the table for the last three digits of the
product number. All burrs are provided sterile-packed.
Notes:
Short (S) = 45 mm burr length
Medium (M) = 70 mm burr length
Long (L) = 95 mm burr length
Exposed distance:
The exposed distance between the beginning of the burr
head and the end of the attachment of the same type
(S, M, or L) is always 10 mm. When using a longer burr than
attachment (i.e. a medium burr and short attachment or a
long burr and medium attachment), the distance is 35 mm.
Round burrs Diameter Attachment Attachment Attachment
03.000.XXXS (mm) Type S Type M Type L
1.0 000 001 002
1.5 003 004 005
2.0 230 231 232
2.5 006 007 008
3.0 009 010 011
4.0 012 013 014
5.0 015 016 017
6.5 018 019 020
8.0 021 022 023
* XL and XXL, angled attachments use the same burrs as the Long
and Long, angled attachments (type L)
Synthes 67
Round burrs, diamond-coated Diameter Attachment Attachment Attachment
03.000.XXXS (mm) Type S Type M Type L
1.0 030 031 032
1.5 033 034 035
2.0 036 037 038
2.5 039 040 041
3.0 042 043 044
3.5 045 046 047
4.0 048 049 050
5.0 051 052 053
6.0 054 055 056
Acorn-shaped burrs Head
03.000.XXXS Diameter Length Attachment Attachment Attachment
(mm) (mm) Type S Type M Type L
5.0 6.7 233 234 235
6.0 8.0 060 061 062
7.5 9.5 063 064 065
9.0 11.4 066 067 068
Egg-shaped burrs Head
03.000.XXXS Diameter Length Attachment Attachment Attachment
(mm) (mm) Type S Type M Type L
4.0 8.0 070 071 072
5.5 10.0 073 074 075
Pear-shaped burrs Head
03.000.XXXS Diameter Length Attachment Attachment Attachment
(mm) (mm) Type S Type M Type L
4.0 6.9 236 237 238
5.0 8.3 076 077 078
6.0 9.7 079 080 081
Barrel-shaped burrs Head
03.000.XXXS Diameter Length Attachment Attachment Attachment
(mm) (mm) Type S Type M Type L
4.0 9.0 239 240 241
5.0 10.0 082 083 084
6.0 11.0 242 243 244
Cutting Tools continued
Burrs for burring speed attachments continued
Fissure burrs, tapered Head
carbide Diameter Length Attachment Attachment Attachment
03.000.XXXS (mm) (mm) Type S Type M Type L
1.0–1.6 4.5 085 086 087
1.6–2.3 5.2 088 089 090
2.1–2.6 6.8 091 092 093
Fissure burrs, cylindrical Head
carbide Diameter Length Attachment Attachment Attachment
03.000.XXXS (mm) (mm) Type S Type M Type L
1.6 4.3 094 095 096
3.0 16.0 097 098 099
Inverted cone burrs Head
03.000.XXXS Diameter Length Attachment Attachment Attachment
(mm) (mm) Type S Type M Type L
6.5 6.1 100 101 102
Drum burrs Head
03.000.XXXS Diameter Length Attachment Attachment Attachment
(mm) (mm) Type S Type M Type L
4.7 7.9 245 246 247
6.0 7.9 103 104 105
9.1 7.9 106 107 108
Circular burrs Head
diamond-coated Diameter Length Attachment Attachment Attachment
03.000.XXXS (mm) (mm) Type S Type M Type L
25.0 0.7 109 110 111
Lindemann burrs Head
03.000.XXXS Diameter Length Attachment Attachment Attachment
(mm) (mm) Type S Type M Type L
1.8–2.3 20.2 112 113 114
68 Synthes Electric Pen Drive User’s Manual
Synthes 69
Swanson burrs Head
03.000.XXXS Diameter Length Attachment Attachment Attachment
(mm) (mm) Type S Type M Type L
2.0 6.3 115 116 117
3.0 9.7 118 119 120
4.0 12.7 121 122 123
5.0 15.8 160 161 162
Pin-shaped burrs Head
03.000.XXXS Diameter Length Attachment Attachment Attachment
(mm) (mm) Type S Type M Type L
1.1–1.4 6.0 127 128 129
1.5–2.1 12.0 130 131 132
3.0 19.5 248 249 250
Neuro burrs Maximum Head
03.000.XXXS Diameter Length Attachment Attachment Attachment
(mm) (mm) Type S Type M Type L
1.7 2.3 133 134 135
2.2 3.7 136 137 138
2.9 3.8 139 140 141
Drill bits Maximum
03.000.XXXS Diameter Attachment Attachment
(mm) Type S Type M
1.0 142 143
1.1 144 145
1.3 146 147
1.5 148 149
2.0 150 151
2.5 152 153
Wire pass drill bits Maximum Head
03.000.XXXS Diameter Length Attachment Attachment
(mm) (mm) Type S Type M
1.1 5.0 154 155
1.5 7.0 156 157
2.0 7.0 158 159
Cutting Tools continued
70 Synthes Electric Pen Drive User’s Manual
Burrs with mini quick and J-latch couplings
Note: Refer to the table for the last three digits of the
product number. All burrs are provided sterile-packed.
Round burrs Maximum Overall Overall
03.000.XXXS Diameter Length Length
(mm) 28 mm 45 mm
3.0 170 171 Mini quick
200 201 J-latch
5.0 172 Mini quick
202 J-latch
Egg-shaped burrs Maximum Head Overall Overall
03.000.XXXS Diameter Length Length Length
(mm) (mm) 28 mm 45 mm
7.0 11.0 173 174 Mini quick
203 204 J-latch
8.0 4.8 175 176 Mini quick
205 206 J-latch
Pear-shaped burrs Maximum Head Overall Overall Overall
03.000.XXXS Diameter Length Length Length Length
(mm) (mm) 23 mm 28 mm 45 mm
5.0 8.3 183 184 185 Mini quick
213 214 215 J-latch
6.0 9.7 186 187 188 Mini quick
216 217 218 J-latch
Conical burrs Maximum Head Overall Overall Overall
03.000.XXXS Diameter Length Length Length Length
(mm) (mm) 23 mm 28 mm 45 mm
5.0 8.3 177 178 179 Mini quick
207 208 209 J-latch
Maximum Head Overall Overall Overall
Diameter Length Length Length Length
(mm) (mm) 24 mm 28 mm 45 mm
6.0 9.7 180 181 182 Mini quick
210 211 212 J-latch
Synthes 71
Fissure burrs, tapered Maximum Head Overall Overall
03.000.XXXS Diameter Length Length Length
(mm) (mm) 31 mm 45 mm
1.0–2.1 11.3 189 190 Mini quick
219 220 J-latch
1.6–3.2 12.0 191 192 Mini quick
221 222 J-latch
Circular burrs Maximum Overall
03.000.XXXS Diameter Length
(mm) 28 mm
8.0 193 Mini quick
223 J-latch
10.0 194 Mini quick
224 J-latch
12.0 195 Mini quick
225 J-latch
15.0 196 Mini quick
226 J-latch
Lindemann burrs Head Overall
03.000.XXXS Diameter Length Length
(mm) (mm) 45 mm
2.0–2.3 35 197 Mini quick
227 J-latch
Cutting Tools continued
72 Synthes Electric Pen Drive User’s Manual
Saw Blades for Sagittal Saw Attachment (05.001.039)
All saw blades are sterile-packed unless indicated.
Usable Blade Width Cut Thickness
Length (mm) (mm) (mm)
03.000.314S 18.0 2.5 0.38
03.000.300S 18.0 4.0 0.38
03.000.301S 15.0 6.0 0.38
03.000.302S 31.0 6.0 0.38
03.000.303S 22.0 8.0 0.38
03.000.317* 22.0 8.0 0.40
03.000.304S 15.0 10.0 0.38
03.000.305S 31.0 10.0 0.38
03.000.306S 22.0 12.0 0.38
03.000.307S 15.0 16.0 0.38
03.000.308S 27.0 6.0 0.60
03.000.309S 27.0 10.0 0.60
03.000.310S 27.0 14.0 0.60
03.000.315S 43 20.0 0.60
* Not available sterile
Synthes 73
Saw Blades for Oscillating Saw Attachment (05.001.038)
All saw blades are sterile-packed.
Crescent Blades Usable Blade Width Cut Thickness Diameter
for halux valgus Length (mm) (mm) (mm) (mm)
03.000.311S 26.5 13.3 0.6 18.0
03.000.312S 25.0 16.3 0.6 18.0
03.000.313S 30.0 17.9 0.6 22.0
03.000.316S 30.0 21.9 0.6 22.0
Saw Blades, 105° angled Usable Blade Width Cut Thickness Shank Length
for intraoral Length (mm) (mm) (mm) (mm)
03.000.343S 12.0 4.5 0.4 70.0
03.000.342S 12.0 9.5 0.4 70.0
03.000.341S 12.0 11.5 0.4 70.0
03.000.340S 7.0 12.0 0.4 70.0
Cutting Tools continued
74 Synthes Electric Pen Drive User’s Manual
Saw Blades for Reciprocating Saw Attachment (05.001.040)
All saw blades are sterile-packed.
Cutting Edge Blade Cut
Length Height Thickness Design,
(mm) (mm) (mm) Special Application
03.000.320S 13.0 6.4/2.9 0.6
03.000.321S 20.0 6.4/2.9 0.6
03.000.322S 7.0 4.0 0.6
03.000.323S 14.0 6.4 0.6
03.000.324S 14.5 4.0 0.6
03.000.325S 25.0 5.5 0.6 For rhinoplasty
03.000.326S 27.0 6.4 0.6
03.000.327S 27.0 6.4/2.9 0.6
03.000.328S 33.5 6.4 0.6
03.000.329S 35.0 5.0/2.5 0.6 Crescent-shaped
for vertical osteotomy
03.000.330S 33.5 6.4 0.6 Downward offset
03.000.331S 33.5 6.4 0.6 Right offset
03.000.332S 33.5 6.4 0.6 Left offset
03.000.334S 20.0 6.4/2.9 0.6 Elongated, LeFort I
osteotomy, rhinoplasty
03.000.335S 27.0 6.4/2.9 0.6 Elongated, LeFort I
osteotomy, rhinoplasty
Synthes 75
Cutting Edge Blade Cut
Length Height Thickness Design,
(mm) (mm) (mm) Special Application
03.000.336S 13.0 3.20 0.4 Thin, intradental
03.000.337S 20.0 3.16 0.4 Thin, intradental
I.B.O Saw Blades for Reciprocating Saw Attachment (05.001.040)
Cutting Edge Blade Cut
Length Height Thickness Design,
(mm) (mm) (mm) Special Application
03.000.338S 9.20 7.40 0.50 Left–BSSO
03.000.339S 9.20 7.40 0.50 Right–BSSO
Cutting Tools continued
76 Synthes Electric Pen Drive User’s Manual
Rasps for Reciprocating Saw Attachment (05.001.040)
All rasps are sterile-packed.
Usable Blade Cut
Length Height Thickness Design,
(mm) (mm) (mm) Special Application
03.000.360S 11.0 5.0 Cross-grinding
for rhinoplasty
03.000.361S 14.0 7.0 Cross-grinding
for rhinoplasty
03.000.362S 11.0 5.0 Straight-grinding
for rhinoplasty
03.000.363S 14.0 7.0 Straight-grinding
for rhinoplasty
03.000.364S 19.0 4.5 4.5 Interphalangeal joint
replacement, proximal
03.000.365S 19.0 6.0 6.0 Interphalangeal joint
replacement, distal
Synthes (USA)
1302 Wrights Lane East
West Chester, PA 19380
Telephone: (610) 719-5000
To order: (800) 523-0322
Fax: (610) 251-9056
Synthes (Canada) Ltd.
2566 Meadowpine Boulevard
Mississauga, Ontario L5N 6P9
Telephone: (905) 567-0440
To order: (800) 668-1119
Fax: (905) 567-3185
© 2006 Synthes, Inc. or its affiliates. All rights reserved. LCP and Synthes are trademarks of Synthes, Inc. or its affiliates. Printed in U.S.A. 6/10 J6374-B
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